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Custom Full Flat Double Tray Boxes

Enjoy an eminent display of items with our custom full flat double tray boxes that come with cardboard trays and a lid for maximum safety. Benefit from the high-quality double-wall construction that ensures maximum rigidity and provides cushioning to your worthy items. Pack almost everything in these boxes, from cosmetics and clothing to even electronics. Get in touch today to discuss the custom print and design options for your full flat double tray packaging boxes.

Product Key Features

  • No Die Cut Charges
  • Quality Offset Printing
  • No Minimum Boxes
  • Free Design Support
  • Dedicated Expert Support
  • Meticulous proofing

Clients Feedback

  • user
  • star

Overall an exceptional service! They went above and beyond to meet my requirements. The packaging was secure and well-organized, ensuring my products’ shipment in perfect condition. Their prompt and friendly service made the whole process a breeze. Will definitely use them again!

  • user
  • star

Trustworthy and reliable packaging partners. They handled my products with care and precision, using top-notch cardboard material. Highly impressed by their promptness and attention to customer satisfaction. Packaging Mania is surely a great choice for all packaging needs!

  • user
  • star

Packaging Mania’s meticulous attention to details impressed me. The use of premium materials ensured my product’s safety at all stages during transit. Their professional and efficient service exceeded my expectations. Would surely come again for my packaging needs. Highly recommended!

  • user
  • Great Experience Excellent Service star

I had a great interaction with the team members of Packaging mania for a bulk of customized boxes for my cosmetics range. Their representative Mark came up with some creative ideas regarding the designing and printing of the boxes. Thoroughly impressed with the commitment and honesty of the staff member. Will surely order again @ Packaging Mania.

  • user
  • Superb ideas, committed staff star

Contacted Packaging Mania on the recommendation of a friend and extremely glad to choose them. Got some good quality customized packaging boxes for cupcakes and macarons. I was amazed to see the quality of boxes, really elegant and unique color scheme. The support staff kept me updated about the production and delivered the boxes on time. Really happy with the result.

  • user
  • Surely made the right decision star

The staff members of Packaging Mania helped me out in sorting out designs of customized boxes for Easter eggs. Though we were running short of time, Emma and Craig made sure that we get the boxes on the promised time. I have surely made the right decision by choosing Packaging Mania and would surely return to them as a loyal customer in future too.

Ensure Product Safety with Our Custom Full Flat Double Tray Packaging

At Packaging Mania, choose from a variety of custom boxes by style with 200+ custom designs and the freedom to create your own design in case you don’t want to pick our custom templates. Some of our popular packaging in terms of style include custom double wall tray boxes, custom four corner tray boxes, and custom auto bottom tray boxes. We stand out as the number one packaging supplier in the US with over 10 years in the packaging industry. We offer 100% free shipping with unique and high-quality designs that guarantee to win maximum attention. Choose our custom full flat double tray boxes that provide extra product safety and feature creative artwork that reflects your brand’s persona. Imprint them with your brand’s logo, product insights, and product details. Choose from recyclable materials with thickness options of 12, 14, 14, 18, 20, 22, and 24 pt. for your two-fold boxes. Our creative and experienced team evaluates your target audience and crafts these boxes for different niches.

Easy-to-Assemble & Well-Structured Custom Full Flat Double Tray Boxes

Our full flat double tray boxes are famous in the corporate world for the high strength that comes from the double trays they feature. These trays, one at the top and the other at the bottom come with a central panel that serves as the origin point of the four box walls- front, back, left, and right. All of the wall edges feature a lock tab that spreads outwards, and two tabs that further interlock with the adjacent walls to form a stable and secure box design and structure.

The box assembly is as simple as it sounds; each tray is made by folding up the walls emerging from the base panel and securing them in the interlocking tabs. At Packaging Mania, we ship these custom boxes by style in a pre-assembled, flat, and non-glued state, which makes them quite efficient for storage, saving costs, and from the construction point of view. You need not worry as the boxes are super-easy to assemble. The trays are very similar in looks, the one at the top is kept a bit larger to fit smoothly over the bottom one and keep the items secure in all conditions.

Top Materials in Our Custom Packaging

The Packaging Mania team is quite considerate towards the varying needs of our client brands. Therefore, we provide them with a bunch of options to choose from, based on the levels of thickness they require in their packaging. To achieve a competitive edge in the market, we use only high-grade materials that are not only rich in quality but also adhere to the rules of eco-friendly packaging. With us, you can freely choose between different stock options, custom prints, add-ons, and colors for your personalized full-flat double tray boxes. All of the below material options we use are recyclable, which indicates why our brand is a hot pick for eco-conscious consumers.

  • Cardboard: Best suited for lightweight items and basic packaging needs. Serves as a cost-effective solution for light products, with maximum flexibility for printing and custom changes.
  • Kraft: One of the most organic material picks and famous for its rustic appeal, Kraft is another hot choice of brands that require natural strength and eco-friendliness, meeting the needs of the eco-conscious audience.
  • Corrugated: Those who require extra strength while shipping or need to ensure the safety of their heavy or fragile items can pick this option. Corrugated material provides enough support to the items against all external factors, with a special fluted layer section between layers of cardboard.
  • Paperboard: Mostly used for high-end items, our custom full flat double tray boxes also make use of this material to boast an appealing outlook while benefitting from this versatile and durable material.

Industry Applications of Our Full Flat Double Tray Packaging Boxes

The first five seconds are very important in piquing consumer attention and your packaging must be worth it to grab eyes. From gift packaging to elegant retail displays, you are going to see these boxes in the packaging of items from different industries. Custom printed full flat double tray boxes at Packaging Mania boast a durable structure, all thanks to the featured components and sturdy walls, as well as the strategic placement of tabs and slots. Here is the list of industries we get the most custom packaging requests:

Cosmetics & Beauty: These boxes serve as a fine storage solution for packing premium perfumes, makeup palettes, and skincare sets. The tray style allows for a neat and clean product display while ensuring a memorable unboxing.

Food & Beverages: Mostly used for storing gourmet chocolates, high-end confectionary items, as well as specialty teas, custom full flat double tray boxes serve as an excellent means for brands to display their premium and sensitive food content.

Electronics: Best used for items like mobile phones, accessories, and small gadgets, these boxes provide endless security to these products with double-layer protection and fine display.

Fashion: Brands from the fashion industry use these boxes for displaying their luxury items, jewelry, and watches, with an exciting product reveal to the customers to make their day.

Gift & Retail: This sector mostly uses these boxes for seasonal launches, corporate gifts, and subscription boxes, enjoying the easy assembly and flat-pack shipping feature they boast.

Healthcare: Brands from this industry use these boxes to pack delicate medical tools and devices as well as sample kits. The separate sections inside them allow for a neat and clean display.

Stationery & Office Supplies: Ideal for premium pen sets, business cards, stationery items, and desk organizers.

Wine & Spirits: These boxes are used in this industry for premium bottles and gift sets, owing to their elegant display, marketing capability, and strength.

Get a Low MOQ of 100 Boxes with Us!

Working with us, you get well-detailed custom full flat double tray boxes with logos made as per your specifics. With Packaging Mania, you are not only in safe hands but also free of the worries of paying too much for your packaging. Our low minimum order quantity of 100 boxes is what puts us on the list of the very few box suppliers in the US that are offering MOQ at the moment for bulk orders. This is what gives a fresh boost to our high demand in the market and makes us the preferable choice for all.

Enjoy Fast Shipping & Quick Turnarounds with Packaging Mania!

Don’t miss out on the golden chance to save big while getting high-quality custom boxes at the same time. Let us know your custom size, printing, box design, and finishing requirements, and we will leverage our technical expertise and skills to craft superior-quality and affordable custom full flat double tray boxes tailored to your brand’s persona. Get super-speedy shipping for all your products and on-time delivery no matter how small or large your order is. In case of any unforeseen circumstances, we keep our cutomers guided and informed beforehand. Email us now at info@packagingmania.com to learn more about how we can be of help to you.

All Custom Sizes & Shapes

CMYK, PMS, No Printing

10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated,Bux Board, Cardstock

100 - 500,000

Gloss, Matte, Spot UV

Die Cutting, Gluing, Scoring, Perforation

Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.

Flat View, 3D Mock-up, Physical Sampling (On request)

5-7 Business Days , Rush

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Frequently Asked Questions

Yes, we do. Get a free digital sample via email. Even if you want a physical sample, we can provide that as well, with a few additional charges involved.

No issues. Our easy return and exchange policy has got you covered and we strive our best to make sure such cases don’t happen. In case such issues occur, we thoroughly communicate with you to provide you with alternatives.

We use digital and offset printing to ensure the best quality results, colors, and visuals on your boxes.

We offer a quick turnaround of 5-7 business days with free delivery of your custom boxes in a pristine state to your doorsteps.

Yes. We follow strict regulations to craft an environmentally-friendly packaging with compostable material and green practices.

We offer extra features like die-cut windows, inserts, partitions, dividers, closure mechanisms, etc. to further amp up the looks and style of your boxes.

Successful Brands that Trust Packaging Mania

We've worked with lots of successful industries around the world and have won their confidence & loyalty.

Successful Brands that Trust Packaging Mania
Successful Brands that Trust Packaging Mania
Successful Brands that Trust Packaging Mania
Successful Brands that Trust Packaging Mania
Successful Brands that Trust Packaging Mania
Successful Brands that Trust Packaging Mania
Successful Brands that Trust Packaging Mania
Successful Brands that Trust Packaging Mania
Successful Brands that Trust Packaging Mania
Successful Brands that Trust Packaging Mania
Successful Brands that Trust Packaging Mania
Successful Brands that Trust Packaging Mania
Successful Brands that Trust Packaging Mania